焊接專機的機械系統的構成思路
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焊接專機的機械系統主要由床身機構、工裝夾具及工件輔助支撐機構、焊槍微調機構、焊接工件或者焊槍移動機構等。由于各類焊接工件的形狀,尺寸,焊縫位置等等的不同,每個設計人員的設計思路不同,所以山東焊接專機的樣式也千奇百怪,下面我們詳細講解構成思路。
The mechanical system of the special welding machine mainly consists of the machine bed mechanism, fixture and workpiece auxiliary support mechanism, welding gun fine adjustment mechanism, welding workpiece or welding gun moving mechanism, etc. Due to the different shapes, sizes, weld positions, etc. of various welding workpieces, each designer has different design ideas, so the styles of Shandong special welding machine are also various. Let's explain the composition ideas in detail.
床身機構:床身主要對設備起支撐作用,可以用鑄造件或者焊接件構成。由于鑄造件生產周期長,成本高,所以基本上采用型材和鋼板焊接后,經退火、精加工而成,可以快速制造和成本低,得到大量使用。
Machine bed mechanism: The machine bed is mainly used to support the equipment, and can be made of casting parts or welding parts. Because of the long production cycle and high cost of castings, they are basically made of sections and steel plates after welding, annealing and finishing, which can be rapidly manufactured with low cost and widely used.
工裝夾具及輔助支撐機構:可以根據工件的加工面或定位孔,固定工件的相對位置,可以采用手動、氣動、電動、液壓控制夾具運動,實現裝夾和定位工件。
Fixture and auxiliary support mechanism: the relative position of the workpiece can be fixed according to the machining surface or positioning hole of the workpiece. The movement of the fixture can be controlled manually, pneumatically, electrically and hydraulically to achieve clamping and positioning of the workpiece.
焊槍微調機構:要焊槍對準焊縫,需要對焊槍的X\Y\Z向進行三維調節,是焊槍的指向對準焊縫,同時根據焊接工藝要求,還需實現各方向的旋轉功能。
Fine adjustment mechanism of welding gun: to align the welding gun with the weld, three-dimensional adjustment of X Y Z direction of the welding gun is required, which is to align the welding gun with the weld. At the same time, according to the requirements of the welding process, rotation in all directions is also required.
焊接工件或焊槍的移動機構:要完成直線、圓周或曲線焊縫的焊接,需要焊槍與工件的焊縫的軌跡的相對運動才能完成焊接要求。可以選擇焊槍移動,也可選擇工件運動。
Moving mechanism of welding workpiece or welding gun: to complete the welding of linear, circumferential or curve welds, the relative movement of the welding gun and the weld seam of the workpiece is required to complete the welding requirements. You can select the welding torch movement or the workpiece movement.
這個需要根據工件的形狀和尺寸來決定設計思路。其設計原則是機構簡單、控制簡單、工人裝卸工件方便為主。環縫焊機是工件運動,焊槍不動。直縫焊機是工件不動,焊槍直線運動。
This needs to determine the design idea according to the shape and size of the workpiece. The design principle is simple mechanism, simple control and convenient loading and unloading of workpieces. Circumferential welding machine is characterized by workpiece movement and welding gun immobility. Straight seam welding machine means that the workpiece is not moved and the welding gun moves in a straight line.
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